Simply speaking, a hydraulic crimping tool is used to crimp, or
connect, a connector to an end of a cable or hose.Here we join two pieces of the cable / hose by crimping either one or both parts
so that they hold on to each other.
Often used to attach a terminal or contact to the electrical conductor, a proper
crimp requires a crimp tool, electrical conductor and the crimp barrel.
The hydraulic crimping tools with rugged edges provide you with a better level
of crimping force – as much as 6-15 tons!
Hydraulic Crimping Tools - Types
Basically there are two categories of crimping tools – die-type tools and
die-less tools.
Where you require using dies and matching connectors, you will need the die-type tools. Where
only the tool’s intender is enough to make the termination, the die-less tools are used.
Within the above mentioned categories, there are many different types of hydraulic crimping
tools. The manual or hand crimp tools are mainly used where the significant measures include use of weight
and space. These can be either manually-driven or power-driven.
The other kind is the power compression crimp tools that are usually used where a full-cycle
mechanism is required for consistent shut heights of the connector. These are mainly used in industrial
applications and you can also get speciality crimp tools. Let us now look at these in detail:
Hand Hydraulic Crimper Tools
They range in the size 22AWG -2AWG wires and crimps.
Light-weight and easy to use.
Limited mechanical linkage capability.
Power Hydraulic Crimper Tools
Used with utility power cables.
Can range as far as 750 MCM.
Hydraulic Crimper Tools
Things were not so easy before the latest advancements in hydraulics and these hydraulic
crimper models. The older hydraulic crimping tools required not only a manual pumping force to
pressurize the hydraulic system, but also an electrically operated hydraulic pump to pressurise the crimper
tool. This meant more work, and more cost.
However the present day hydraulic crimping tool options have brought in technological
changes. All you need now is rechargeable batteries to power some hydraulic systems. Two specific types of
hydraulic crimpers are shown in the videos below.
The advantages of many new-age hydraulic crimping tools are:
Light-weight. Makes it easier to handle and use.
Compact.
Can be completely self-contained.
Faster crimp cycles.
More durable.
More efficient shaping.
Reduces physical stress of the user.
Does away with the threat of repetitive-motion injury.
In short, the advancements in the hydraulic crimpers have taken the pressure off people
handling such tools, which in turn means better output. In other words, this will mean an increase in the
number of connections that can be made each day. Hence it is really worth to invest in these present-day
products.
It is always in your interest to find a manufacturer that provides you with a complete system of
tools, dies and connectors. This will help you to avoid confusions, ensure proper standards as well as make a
safe and reliable connection as well. It helps you to do away with over-crimping or under-crimping
threats!